Aluminium Alloy Wheel Abrasive Blasting Machine

Aluminium Alloy Wheel Abrasive Blasting Machine: Manunan Gawaen tan Komprehensibo iran Bentaha
A. Manunan Gawaen na Aluminium Alloy Wheel Abrasive Blasting Machine
Prinsipyo na Kagawaan: Say dedikadon abrasive blaster et maples ya mangiproyekto na stainless steel balls / ceramic balls, ya ontupak ed tapew na aluminum alloy wheel ed nanduruman anggulo, ya makagawa na apatiran kimey: panaglinis, panagpagalaw ed tapew, pamabiskeg na stress, tan pamarakep ed itsura. Inapag iya ed duaran senaryo na aplikasyon: pre-treatment na raw materials tan renovation na daan iran piligoy.
1. Aralem a Panlinis ed Tapew
Say wheel abrasive blasting machine et mangekal na residue manlapud die casting / low-pressure casting: parting line burrs, flash, aluminum adhesion, mold release agent residue, casting oxide scale, surface oil tan dutak;
Pangekal ed saray angkekelag a depekto ed panag-cast: inka-porosidad na tapew, slag points, daiset a pan-peeling, ya ompatnag na puron silver-white aluminum matrix;
Senaryo na pananguman: pangekal ed daan ya pintura na piligoy, saray mantsa na corrosion, dabok na preno, layer na kalat, ipawil so orihinal ya kolor na metal.
2. Manggawa na pareparehon micro-ribbing, ya mamaaligwas ed pankakasakey na coating
Say impaka-epekto na saray bala et manporma na parepareho tan nakontrol ya inka-magaspang (kaslakan et Ra2.5-6.3μm), a singa sakey a "microscopic anti-slip pattern":
Say pankakasakey na painting, electroplating, powder coating et ondarakel na masulok ya 2 danay, ya mamaandi na bubble, pan-peeling, tan pakaandi na pinta legan ya man-spray;
Say pambawas na pinholes, dents, ya makabkabaliksan ya mamaaligwas ed itsura na asumpal a produkto - National Technology Enterprise Knowledge Transformation Platform.
3. Pamabiskeg na Surface Abrasive Blasting, Pamaaligwas ed Mekanikal iran Kablian na Wheel Hub
Say atagey a -peles ya epekto na bala ed tapew na pilid et mamawala na pareparehon residual compressive stress:
Pangekal ed internal tensile stress ya sengegan na panag-cast tan panag-machine, pangekal ed stress concentration;
Pamabaleg ed biskeg na kapagaan na hub na pilid, pansungdo ed mansasalet iran karga, tan pamarakep ed bilay na kapagaan na 40% anggad 50%;
Say tapew to et onkukurang na daiset, ya mamaaligwas ed resistensya ed pakasulong tan resistensya ed impaka-impact, ya mangiiter na mas atagey a kaligenan ed panagmaneho.
4. Unipormin Tekstura na Tapew, Standardized ya Itsura
Pareparehon panagtrato ed interon tapew (loob na rim, suyok na rim na piligoy, abot na bolt), ya parepareho so matte ya asumpal; panresolbe ed saray problema na pandumaan na kolor ed manual a panaggiling, ag-agawaan a panaggiling, tan ag-inkaparpareho na kaaralem, a makasumpal ed nankakasakey iran estandarte na itsura na saray managgaway luluganan.
5. Auxiliary Improvement of Subsequent Processing Performance
Kayari na panaglinis, anggapoy dutak odino oxide layers, ya mamapaabeba ed pakasulong na CNC ya kagawaan ed panag-apiger tan panag-polish na 15% anggad 30%, tan mamapabiskeg ed inkasusto na panagproseso.
B. Saray Manunan Bentaha na Aluminium Alloy Wheel Abrasive Blasting Machine (No ikompara ed Acid Washing, Manual Grinding, tan Sandblasting)
1. Say Proseso ya Epektibo Saray Bentaha na Aluminum Alloy Wheel Abrasive Blasting Machine
Anggapoy panlinis, mabiskeg so inkapara to
Say 360℃ya abrasive blaster et mansakbong ed saray recesses na wheel spokes, loob na gilig na wheel rim, tan saray bolt hole, ya anggapoy nalingwanan ya panaggiling diad panamegley na manual ya panaggiling; say inka-magaspang et sigpot ya nakontrol, tan say kipapasen na tapew na saray produkton batch et parepareho, ya ag-apektado na dunong na operator.
Saya so mankokombina na panaglinis tan panagpabiskeg, ya ag nasalatan na arum a proseso
Say acid washing et mangekal labat na oxide scale, ya anggapoy pampabiskeg to; say manual ya panaggiling et mangekal labat na saray burrs, ya pansengegan na tensile stress; say abrasive blasting labat so makapansumpal ed panaglinis tan panagpabiskeg na compressive stress, ya mamaaligwas ed bilay na wheel hub manlapud gapo.
Anggapoy hydrogen embrittlement, ya mamaandi ed saray peligro ed kaligenan
Say chemical acid washing et mangibulos na hydrogen atoms ed aluminum matrix, saray manipis ya dingding na wheel hubs et mainomay ya na-crack lapud hydrogen embrittlement; say puron pisikal ya abrasive blasting et anggapoy kemikal ya medium, ya sigpot ya napaliisan so peligro na hydrogen embrittlement, ya matukoy parad balon enerhiya ya anlemew ya manipis-walled aluminum wheel hubs.
2. Say Inkaepektibo na Produksyon tan Saray Bentaha ed Gastos na Aluminum Alloy Wheel Abrasive Blasting Machine
Say automated mass production, say inkaepektibo et inmaligwas a maong
Diad panamegley na abrasive blasting line, 20 anggad 100 ya piligoy so nayarin naproseso kada oras; say manual ya panaggiling et makaproseso labat na 3 anggad 4 a piligoy kada oras, say inkaepektibo to et ondarakel na 5 anggad 15 danay; roller track / hanging-type ya automatikon panagkarga tan panagdiskarga, sakey a too so makabantay ed dakel a makina, ya mamapaabeba ed gastos ed trabaho na masulok ya 60%.
Abeba so gastos ed operasyon ed andukey a panaon
Saray stainless steel ya bola et nayarin i-recycle ed loob na 1000 anggad 2000 ya oras, ya daiset labat so naandi; anggapoy asidon panguras, saray uusaren ed panaglinis na marutak a danum; say gastos ed panagproseso ed kada piraso et 1/3 anggad 1/2 labat na acid washing / manual grinding.
Babawasan so scrap rate
Say adhesion na coating et malet, say spray rework rate et onbabawas a maong; say stress strengthening et mamapaabeba na crack tan scrap legan ya manmamaneho, ya mamaaligwas ed inkalapagan ya qualification rate.
3. Saray Bentaha ed Kaliberliber tan Kaligenan na Aluminium Alloy Wheel Abrasive Blasting Machine Anggapoy marutak a danum, anggapoy mapeligron likidon basura
Say proseso na panag-uras na asido et mamapawala na baleg a kantidad na basuran asido ya walaan na ambelat iran metal tan panaglinis na marutak a danum, a mankaukolan na atagey a gastos na kagawaan ed panaglinis na marutak a danum; say shot blasting et sakey ya amagan pisikal a proseso, ya mamapawala labat na aluminum dust, ya nakolekta ed sentro na dust-proof tan explosion-proof system, ya anggapoy wastewater discharge, kanian mas mainomay ya ipasa so environmental assessment.
Say dabok et nakolekta ed selyado a paraan, say polusyon et nakontrol
Say interon makina et akasara ed sakey a cavity + pulse explosion-proof dust collection system, ya say dust collection rate et mas baleg nen say 99%, anggapoy dabok ed talyer; say aluminum powder et aasikasoen ed selyado a paraan, ya walaan na explosion-proof motors tan explosion-proof valves pian napaliisan so posibilidad ya onsabog so aluminum powder.
Anggapoy kemikal ya aderal lapud panag-apag
Anggapoy kaukolan ya mabiskeg ya asido odino mabiskeg ya alkali, napaliisan so pakapoolan na kemikal tan pan-inhalate na asido parad saray trabahador, kanian agtanton mairap so proteksion na trabaho.
4. Say wheel hub shot blasting machine ya makaadapta tan bentaha ed inka-flexible na produksyon
Matukoy ed amin a klase na aluminum wheel hubs
Saray luluganan ya uusaren ed abung, SUV, anlemew ya maimpis ya dingding na wheel hub parad balon energy vehicles, tan electric vehicle hubs et amin et onaplika; say panguman ed saray detalye na shot pellet (0.3 - 0.8mm stainless steel pellets) tan say pangi-adjust ed kapeles na pangibantak (40 - 70m/s) et makapanbalanse ed magaspang ya panaglinis na blangko tan eksakton matte finish treatment.
Nayarin i-integrate ed saray automated production lines
Say roller conveyor panamegley na-type et nayarin ikonekta ed casting, heat treatment, tan spraying production lines pian nawalaan na tuloytuloy ya anggapoy totoon produksyon; say klase na panagbitin et matukoy parad melag-batch, angkakabaleg-kabaleg ya inuman ya pananguman ed hub na pilid.
Nayarin umanen so itsura na tapew
Say panguman ed materyales na shot tan say pangi-adjust ed oras na shot blasting et makapawala na duaran estandarten texture na tapew, salanti, say fine matte tan medium roughing, ya matukoy ed nanduruman ontumbok iran proseso a singa say panag-spray, electroplating, tan panag-polish.
C. Saray kaaruman a punto (espisipikon kakaukolanen parad saray espisyal a modelo na aluminum wheel hub)
Kaukolan ya mangusar na stainless steel pellets / ceramic pellets, isebel so cast iron steel pellets, pian napaliisan so iron elements ya onloob ed tapew na aluminum tan pansengegan na spraying rusting tan blistering;
Say wheel hub shot blasting machine et nepeg ya independentin dedikado tan ag-i-share ed saray parte na cast iron pian naprebentaan so cross-contamination na saray iron shavings;
Say dabok na aluminum et mainomay ya napoolan tan makapasabog, say wheel hub shot blasting machine et walaan na explosion-proof dust collection tan sealed cavity, pian naseguro so ligtas ya produksyon.