Machine Tool Casting Piece Shot Blasting Machine

Machine tool casting piece shot blasting machine
Saray manunan kabiangan tan kimey na kawit-panamegley na makinan panagpaltog na piraso na panagpaltog na makina.
Diad proseso na produksyon na saray machine tool casting, say panaglinis na shot blasting et importantin konekta ya mangikokonekta ed akaunan kundang tan ontumbok a kundang. Saray casting pieces a singa say bed, worktable, tan column na machine tool et mabetbet ya walaan na residual sand, oxide scale, tan internal stress kayari na proseso na pangekal na sand. Say hook-through shot blasting machine so manunan kagawaan pian nasolbar irayan problema.
Midumaan ed tradisyonal iran horizontal o track-type shot blasting machines, sayan klase na kagawaan et espisipikon adesinyo parad ambelat, angkakabaleg, tan ag-regular so kurti na machine tool casting. Saray manunan features et "through-type" tan "hook-bearing". Nia so aralem ya orihinal ya panagsukimat base ed saray prinsipyo na industrial design tan mekanikal ya istruktura:
1. Machine tool casting piece shot blasting machine - Core components
Say machine tool casting piece shot blasting machine et aliwan simplin makinan panaglinis, no ag ingen sakey ya automated system ya mangiiter na mekanikal a panag-awit, maples a panag-blast, sirkulasyon na buer tan pulbos, tan panag-ekal na dabok parad proteksion na kaliberliber. Saya so manunan tugyopen na onggendan a limaran manunan modyul:
1. Heavy-duty suspension tan conveying system
Komposisyon: kaiba so load-bearing I-beam track, electric hoist, walking cart, tan anti-vibration hook assembly.
Functional innovation:
Through-type design: Say track et kaslakan ya ondadalan ed cleaning chamber, ya manporma na "front loading, middle cleaning, rear unloading" ya layout na assembly line. Parad saray riles na giya na kagawaan ya anggad 6-8 metros so karukey to, dakel a kawit so nayarin tuloytuloy ya usaren, ya atagey so inkaepektibo to.
Proteksion ed panag-cast: Say sistema na kawit et kaslakan ya walaan na nababanat ya suspension device tan sakey a rotating deceleration mechanism. Aliwa labat ya pian naalsa iray ambelat a bed frame, no ag ingen mas importante, legan na proseso na panagpaltog, diad pangipaarap ed kawit a kalkalna ed pabilog a galaw (kaslakan et 1.5-6 r/min) panamegley na variable-frequency motor, saray manunan parte a singa saray guide rail tan installation planes so pareparehon nalinisan pian napaliisan so pakaderal na saray natipon a proyekto.
2. Shot blasting cleaning chamber: Saya so akasara ya espasyo ya ditan et "manlalaban" so shot tan say workpiece.
Komposisyon: sakey a kahon ya gawad high-manganese steel (singa say Mn13), ya walay modular ya proteksion ed loob.
Functional innovation:
Anti-shot-out labyrinth design: Lapud "through-type" itan, saray sampot na kuarto et walaan na saray dalan parad kawit tan say workpiece ya onloob tan ompaway. Dia, wala ray dakel a layer na rubber sealing curtains tan steel plate labyrinth sealing structure, ya mamaabuloy ed workpiece ya makadalan legan ya epektibon mangaamper ed rebound tan splash na high-speed projectiles (mapeles ya anggad 70-80 m/s) ed paway, pian naseguro so kaligenan ed operasyon.
Layout optimization: No ikonsidera so ag-inkaparpareho na kapal na dingding na saray machine tool casting, say shot blasting equipment et aka-areglo ed akakiling a tagey, gilig, tan leksab na silir. Sayan multi-anggulo ya layout et mamaseguro ya say paltog et pareparehon makatama ed loob na saray abut, taglang, tan arum niran mairap a linisan a parte na casting.
3. High-efficiency shot blasting assembly: Say manunan kabiangan ya mandetermina ed kalidad tan inkaepektibo na panaglinis.
Komposisyon: kaiba so impeller body, divider wheel, directional sleeve, blades, tan drive motor.
4. Sistema na sirkulasyon tan panaglinis na buer tan pulbos: responsable ed panagbawi, panag-screen, tan pangusar lamet na shot.
Komposisyon: tornilyo (vibration) conveyor, bucket elevator, full curtain air separation (magnetic separation) separator, shot control gate.
Functional innovation:
Full curtain air separation: Say naala ya sand mixture et ipawit ed tagey na elevator, ya manporma na pareparehon "sand curtain". Say dagem ya ipapaway na bentilador et ondalan ed kurtina, lapud pandumaan na belat na saray bala (ambelat) tan say dabok tan pulbos (anlemew), saray dutak et onsesegep ed tubo na panag-ekal na dabok, bangta saray intact ya bala et napelag ed hopper pian na-recycle. Sayan proseso et makapaseguro ya say karga na buer ed shot et kulang ed 1%, pian ag-onbara so sanding pipe.
Anti-clogging design: Diad leksab na recovery screw, walay screen ya aka-set pian ag-onloob ed elevator iray angkakabaleg ya debris a singa saray fly edges tan core bones tan pansengegan na jam.
5. Sistema na pangekal na dabok ya proteksion ed kaliberliber: pian naseguro so malinis ya kaliberliber na produksyon.
Komposisyon: cyclone separator (unonan yugtan) tan pulse reverse-blow bag dust collector (komaduan yugtan).
Functional innovation:
Komaduan-yugtan na panagsala: Say kontaminadon gas manlapud cleaning chamber et nasepsep ed tubo, ya unona et usaren so centrifugal force pian ontunda iray angkakabaleg a partikulo na sparks odino dabok, insan usaren na bag pian naala so dabok ya kabaleg na micrometer-. Pulse reverse blowing: Usaren so compressed air pian panapanaon tan tampol ya ibaliktad iray bag, ya ekalen so natipon a dabok tan napansiansia so inkaepektibo na pangekal na dabok (kaslakan et anggad 99.9%), pian naseguro ya saray emissions et makaabot ed estandarte na proteksion na kaliberliber - 2.
II. Saray Bentaha ed Uusaren na Machine Tool Castings (Orihinal ya Panmoria)
Kayari na pangiparungtal ed saray kabiangan, nanengneng tayo so kablian na sarayan gagala manlapud espisipikon panmoria na "panaggawa na kagawaan na makina":
Panangresolbe ed problema na "saray inatey a suyok ed pangekal na buer": Say istruktura na saray machine tool casting et komplikado, tan saray oil passage pipes tan rib plates et mainomay ya na-trap so buer. Diad panamegley na multi-anggulo na shot blasting device layout na traveling hook machine tan say self-rotation na workpiece, saray shot blasting particles et makaloob ed inerman a pasen a singa "fluids", ya sigpot ya nalinisan iray inatey a suyok.
Pinaaligwas a panagtambal: Aliwa labat itan a panaglinis; say maples ya impamaltog et mipara ed "cold hardening" ya panagtambal parad tapew na casting. Saya so makapangipaabeba ed tapew na giya na makinan kagawaan, mamaaligwas ed pakatebek ed kapagaan, tan mamalaknab na serbisyo na makinan kagawaan.
III. Sumaryo na Machine Tool Castings Shot Blasting Machine
Say traveling hook through-type machine tool castings shot blasting machine et sakey a komplikadon sistema ya mankakasakey na makinarya, kuryente, dagem, tan dabok. Saya so makagawa na maabig a sirkulasyon na ambelat iran workpieces panamegley na traveling hook conveying system, nakompleto so pamabiskeg ed tapew panamegley na epektibon shot blasting devices, nabawasan so gastos ed materyales diad panamegley na panagmatalek ed recycling purification system, tan diad kaunoran et nadampot so green production panamegley na dust removal system. Parad saray negosyo ya manggagawa na makinan kagawaan, saya so manunan kagawaan ed proseso pian naseguro so kalidad na itsura na saray castings, say inkapeket na ontumbok ya panag-spray, tan say pangekal na internal stress.