Saray bentaha na Hook-type Shot Blasting Machine

Saray bentaha na Hook-type Shot Blasting Machine
1. Say hook-type shot blasting machine et walaan na mabiskeg ya adaptasyon tan sarag ton asikasoen so nanduruman klase na workpieces.
1.1 Sarag ton asikasoen iray ambelat / angkakabaleg / aliwan regular iran workpiece. Say manunan bentaha et say kawit et walaan na malaknab a kapasidad na panagkarga (say kombensional a 500kg - 50t, saray custom model et nayarin onabot ed masulok a 100t). Sarag ton ibitay tan iproseso iray ambelat a workpieces a singa say machine beds, engineering vehicle frames, angkakabaleg iran casting, pressure vessels, tan arum ni, ya ag nabuyak, pian napaliisan so pakaderal legan na transportasyon tan saray segundaryon lingo ed panag-assemble.
Saray onaplikan senaryo et nagkalalo lan matukoy parad ag-regular ya inka-istruktura na saray workpiece (singa saray balbula, pipe fittings, steel structure nodes), ya say kawit et makapan-rotate na 360℃+ ya ontatdang tan onleksab ya galaw, pian naseguro ya say shot blast et nasakbongan toy interon tapew na workpiece (kaiba la ray internal cavities, saray inaatey ya cornbliers), ya manresolbe ed saray problema ed lugar na tradisyonal iran kagawaan.
1.2 Nayarin mipara itan ed nanduruman materyales tan kakaukolanen ed proseso.
Nayarin mipara iya ed nanduruman materyales a singa say asero, cast iron, tan aluminum alloy, tan sarag ton gawaen so nanduruman proseso a singa say pangekal na kalawang, pangekal na oxide layer, panag-apis na tapew, tan pangekal na stress. Saya so matukoy parad saray kakaukolanen ed pre-treatment / post-treatment ed saray industriya a singa say panaggawa na makina, parte na luluganan, tan kagawaan ed kuryente na dagem.
Susuportaan toy pangiyalis na nanduruman klase na shot (steel shot, steel sand, stainless steel shot), no ikompara ed akaunan asalambit lan vertical air separation device, eksakton makapipara itan ed saray kakaukolanen ya inka-magat na tapew na workpiece (Ra 1.6 - 12.5μm).
2. Say inkaepektibo na operasyon na hook-type shot blasting machine et atagey, tan say kapasidad na produksyon tan gastos et balansin maong.
2.1 Batch processing + automated upgrade, doble so kapasidad na produksyon.
Single hook / double hooks (alternating operation): Say double-hook model et makagawa na "panproseso ed sakey a dapag, panagkarga tan panagdiskarga ed biek a dapag", ya agla kaukolan ya ontunda so makina, say inkaepektibo na panagproseso et ondarakel na 50%, say kapasidad na panagproseso na saksakey a batch et nayarin onabot ed {{{}} pieces ({}}} o piraso (baleg iran kimey).
Automated configuration: No ikompara ed PLC control system + variable frequency speed regulation, sarag ton i-preset so shot blasting time, speed, tan shot flow rate, ya nabawasan so manual ya interbensyon, tan say sakey ya kagawaan et sarag ton asikasoen so kapasidad na produksyon ya mipara ed 8 - 12 ya trabahador, ya mamapatikey ed siklo na produksyon.
2.2 Say shot blast cycle utilization rate et atagey, kanian nabawasan so gastos ed materyales.
Say estandarten "full curtain air separation separator + bucket elevator + spiral conveyor" ya sistema na panag-recycle, say shot blast recovery rate Mas baleg o mipara ed 98%, ya inlaok ed saray nozzle ya ag-onkupas (service life Mas baleg o mipara ed 800h), say material loss rate et 40% ya abeba nen say tradisyonal ya kagawaan.
Saya so mipara ed samay kombinasyon na separation device ya asalambit la, tan nayarin i-upgrade ed "screen coarse filtration + air separation" ya duaran -stage ya panangibiig, say puro na shot et mansiansian onsulok ed 99.5%, napaliisan iray dutak ya mangaapekta ed kalidad na tapew na workpiece, tan nabawasan so mabetbet ya pangisaliwan na shot.
3. Say hook-type shot blasting machine et mainomay ya usaren, ligtas, tan abeba so gastos ed panmintina.
3.1 Abeban operasyon, kompleton proteksion ed kaligenan.
Sakey-pindot so gapoan + visual operation panel, saray trabahador et nayarin onggapon mantrabaho kayari na simplin panagpasal; say kapeles na panag-alsa / panag-ikot na kawit et nayarin i-adjust, tan say shot blasting intensity et nayarin eksakton nakontrol unong ed kabaleg tan materyal na workpiece pian napaliisan so sobran panagproseso ya pansengegan na deformation na workpiece.
Say kompleton akasara ya desinyo na kuarto (ya walaan na wear-resistant rubber lining, service life Mas andukey odino mipara ed 3000h), ya inlaok ed pulse dust removal system, say konsentrasyon na dabok ya ompaway et Mas abeba o mipara ed 10mg/m3, ya makaabot ed estandarte na proteksion ed kaliberliber; say laman na kuarto et walay safety interlock device to, no lukasan to et automatikon ontunda so makina, kanian naekal iray peligro ed kaligenan.
3.2 Simpli so panmintina, daiset so nauupot ya parte.
Saray manunan kabiangan (shot blasting machine, hook, separator) et modularized, mainomay ya i-disassemble tan isalet; say shot blasting machine et manguusar na end plate sealing structure, ya mamapaabeba na sand leakage, say maintenance cycle et onnatnat ed 400h / time, ya mamapaabeba na maintenance frequency na 30% no ikompara ed mipadparan kagawaan.
Saray wear parts (lining, nozzle, rubber belt) et walaan na mabiskeg ya versatility, abeban gastos ed panagsaliw, tan agla kaukolan so propesyonal iran kagawaan parad pansalat, saray negosyo et sarag dan sumpalen itan a mismo, kanian nabawasan so panagmatalek tan gastos ed panmintina kayari na panlako.
4. Say kalidad na panagproseso na hook-type shot blasting machine et malet, tan mabiskeg so kontrol na proseso.
1. Say panagtrato ed tapew et parepareho tan say kalidad na inkapara et atagey. Saray dakel a shot-blasting devices (kaslakan et 3-8 so bilang da) so akapuesto ed kaliberliber, ya inlaok ed panag-ikot tan panaggalaw na kawit, say densidad na shot-blasting impact et parepareho (Mas baleg odino mipara ed 5 impacts kada square centimeter), say surface roughness deviation na workpiece et mipara ed Les o mipara ed ±08. μm, pantitipon say atagey a kakaukolanen ed inkasusto na ontumbok iran proseso na panag-coating, panag-welding tan arum niran proseso.
Say epekto na pangekal na stress et makapadinayew: Diad panamegley na nakontrol ya shot-in intensidad na panagpaltog, say residual compressive stress ya 0.2-0.5 mm et nayarin nagawa ed tapew na workpiece, ya mamaaligwas ed fatigue life na workpiece (singa say lifespan na spring, gear tan arum niran components et nayarin naparukey na 30%-50%).
2. Say proseso et nasubaybayan tan matukoy parad saray atagey a pankaukolan ed panaggawa.
Susuportaan toy pangisimpen na saray parametro na proseso (sarag ton irekord so 100 + set na plano na panagproseso parad nanduruman workpieces), ya mamagaan ed maples ya panagtawag legan na batch production; wala ray high-end ya modelo ya walaan na online detection system, ya makapangibantay ed inka-magaspang tan kalinisan na tapew ed mismon panaon, tan say data et nayarin i-export parad traceability, ya matukoy parad saray kakaukolanen ed kalidad na panangontrol na high-end manufacturing a singa saray luluganan tan aerospace.