Non-vibration shell shot blasting machine
Say non-vibration shell shot blasting machine (ya tatawagen met ya non-shaking shell cleaning machine odino shell removal shot blasting machine) et sakey ya espisyal ya kagawaan ed panaglinis na shot blasting parad investment casting precision casting.
Tradisyonal a proseso: Kayari na pangibubo, say shell et i-vibrate na shell vibration machine pian nabuyak so mold shell, insan saray casting et iyakar ed shot blasting machine pian linisan; Say non-vibration shell shot blasting machine et mamaandi ed independentin proseso na shell vibration, tan saray casting ya walay ceramic mold shells et direktan onloob ed makina parad shot blasting, ya nasumpal so panag-break na shell tan pangekal na shell, pangekal na buer, pangekal na oxide layer, tan panaglinis na tapew ed sakey a kundang. Saya so matukoy parad silicon sol, water glass process precision castings.
1. Prinsipyo na panagkimey na non-vibration shell shot blasting machine
Saray castings ya walaan na intact mold shell et ikarga ed shot blasting chamber. Saray high-power shot blasting machines et mangibabantak na saray bola ya asero ed maples ya kapeles, ya manmamatalek ed kinetic energy na saray bola ya asero pian nabuyak so paway a layer na ceramic mold shell; Saray apilat ya shell materials, steel balls, tan dabok et manlalaok tan onlelereg ed bottom conveying system, tan ipawit ed magnetic suspension - air separation two-stage separator panamegley na elevator: Saray magnetic steel balls et na-recycle tan nausar lamet, tan say ceramic shell slag tan dabok et nibiig tan nibulos; Saray castings et manpapalikdo / manpapalikdo ed loob na kuarto, tan amin a direksion et ekalen iray nakekeraan ya shell, akapeket a buer, tan saray oxide layers, pian naekal so shell + nalinisan ed sakey a kundang. Say interon makina et anggapoy mekanismo na panag-yegyeg na shell, tan mandedependi ed epekto na shot blasting pian nabuyak so shell, pian napaliisan so panag-casting ya man-crack odino man-deform lapud mechanical vibration.
2. Komposisyon na istruktura na non-vibration shell shot blasting machine
1. Shot blasting cleaning chamber
Sakey a selyadon kahon, say loob a dingding to et walaan na atagey-manganese steel protective plates pian ag-onloob iray steel balls ed shell; Say akasara ya puerta et aka-configure pian ag-ontikyab iray asero ya bola.
2. Shot blasting assembly
Dakel ya high-power efficient shot blasting machines, variable frequency speed regulation, adjustable throwing speed, matukoy parad nanduruman casting na stainless steel, carbon steel, tan high-temperature alloys; Saya et tugyopen na bentilador, blades, dividing wheel, directional sleeve, tan motor, ya mangokontrol ed anggulo tan puersa na impaka-impake na saray bola ya asero.
3. Sistema na sirkulasyon na materyales ya panagpaltog
Kaiba so bottom vibration conveying / screw conveying, bucket elevator, ya mangitagey ed nanlaok ya steel balls + broken shell slag ya anggad separator.
4. Magnetic suspension - air separation separator (key)
Duaran-yugtan na panangibiig: Mabiskeg ya magnetic ya pangibiig pian nabawi iray bola ya asero, pangibiig ed dagem pian nibiig so pulbos na ceramic shell tan saray apilat a piraso na shell; Say steel - shell separation efficiency et nayarin onabot ed 98 - 99%, saray kualipikadon steel ball et ompawil ed shot blasting material bin, saray aderal ya mold shell waste et nibulos; Arum a modelo et walaan na vibrating screen separation, pian na-grade tan na-filter iray angkakabaleg a piraso na shell materials.
5. Sistema na panagkolekta na dabok na pulse bag
Walaan na compartmentalized pulse bag dust collector pian naasikaso so dakel a shell powder tan dabok ya nanlapud shot blasting, makasumpal ed estandarte na emission, mamaaligwas ed kaliberliber na workshop, tan mamawas ed polusyon na dabok.
6. Sistema na panangontrol ed kuryente
PLC control, setting shot blasting time, workpiece rotation speed, start-stop interlock; Walay proteksion ed panlukas na puerta, no nalukasan so puerta na cabin, say shot blasting machine et napilitan ya ontunda, pian naseguro so kaligenan.
3. Saray bentaha na non-vibration shell shot blasting machine
1. Naekal so independentin shell vibration station, nabawasan so transportasyon tan manual labor, nabawasan so produksyon;
2. Napaliisan so pan-crack na shell ya sengegan na yegyeg, matukoy parad manipis a padir, atagey- ya temperaturan alloy, tan stainless steel precision castings;
3. Closed-loop steel ball recycling, say steel ball loss et nakontrol;
4. Sigpot ya akasara so operasyon, say dabok et nakolekta ed sentro, mas maong so kaliberliber na talyer;
5. Nasumpal so pangekal na shell, pangekal na buer, pangekal na oxide layer ed sakey a kundang, arum so makadampot met na pamabiskeg ed tapew.
Saray limitasyon na pangekal na shell shot blasting machine ya walay shell
1. No say mold shell et makapal odino atagey so biskeg to, mas andukey so panaon na panagpaltog;
2. Diad aralem tan mainget iran bulag ya abut, nayarin wala ni so daiset a nakekeraan iran shell, arum a workpieces so mankaukolan na kaaruman a panagtambal;
3. Baleg so pakayari na kagawaan, say sakey-panaon ya pinansyal ya kagawaan et mas atagey nen say ordinaryon shot blasting machines.
4. Saray onaplikan workpieces tan proseso na shell removal shot blasting machine
1. Proseso na panag-cast: silicon sol investment casting, water glass investment casting;
2. Materyales: stainless steel, carbon steel, alloy steel, high-temperature alloy, titanium alloy precision castings;
3. Saray kaslakan a produkto: balbula, pump bodies, hardware parts, automotive parts precision castings, aviation small structural parts, pipe fittings;
4. Panpili na modelo
Hook-type non-vibration shell shot blasting machine: medium tan angkakabaleg-sized, manipis-walled ya mainomay ya naderal iran parte, say hook et akasabit parad panag-ikot, say workpiece et ag-onkukurong odino onbabangga.
5. Saray kaslakan a manunan teknikal a parametro (reperensya, kada managgaway produkto et walaan na pandumaan)
- Pelletizer: 2 - 4 units, kada unit et walay pakayari ton 11 - 18.5 kW, variable frequency speed control;
- Pellets: Kaslakan, φ0.8 - 1.2mm alloy steel pellets so napili;
- Separator: Magnetic suspension + air separation, two-stage separation;
- Pangekal na dabok: Pulse bag filter;
- Panaon na panaglinis: Depende ed kapal na mold shell, 5 - 15 minuto kada batch;
Anem, Antikey a Pamaakaran na Panangusar na Shell-Akapeket tan Shell-Inekal a Makina na Pelletizing Machine
1. Iyan iray castings ya walaan na kompleton mold shell ed pelletizing chamber (panamegley na conveyor belt feeding / hook hanging installation);
2. Isara so akasara ya puerta na cabin tan seguroen ya aka-lock so puerta;
3. Igapo so sistema na pangekal na dabok, panag-alsa, tan panagbiig;
4. Igapo so pangipawil ed workpiece / conveyor belt, insan igapo so pelletizer, tan i-operate ed aturon oras unong ed proseso;
5. No naupot lay oras, ontunda so pelletizer, tan say makina et mantultuloy ya man-run ed antikey a panaon pian naekal iray steel pellets;
6. Ontunda so interon makina, lukasan so puerta pian naekal tan nalinisan iray asumpal ya castings.
