Plano na Pangipuesto tan Panagpaalagey na Rotary Table Blast Cleaning Machine
I. Panangipatnag na Proyekto
Sayan proyekto et mangilalanor ed pangipaalagey tan pangipaalagey na rotary table blast cleaning machine. Say kagawaan et manunan uusaren parad pangekal na kalawang, pangekal na oxidation layer, tan pamaaligwas ed tapew na nanduruman metal ya workpieces. Saya so malaknab ya uusaren ed panaglinis na tapew na saray castings, stampings, mechanical parts, tan arum niran workpieces. Say rotary table blast cleaning machine et manguusar na rotating table pian suportaan so workpiece tan say fixed-point blast cleaning structure. Saya so walaan na atagey ya operational efficiency, pareparehon panaglinis, maong ya sealing performance, tan atagey ya automation level.
Say lugan na konstruksion na sayan proyekto et kaiba so pan-recheck ed pundasyon na rotary table blast cleaning machine, say cleaning chamber na manunan yunit, say rotating table mechanism, say inkalapagan ya assembly na blast cleaning device, say hoist, say separator, say dust removal system, say electrical control system, say powder circulation system, say koneksyon na tubo, say overall commissioning machine, say pinal ya pangawat na trial tan say acceptance. Say manunan getma na sayan konstruksion et say istrikton panumbok ed saray detalye na pangipaalagey na kagawaan, seguroen so inkasusto na pangipasen tan inkapekder na kagawaan, tan pangigarantiya ya say kalidad na panaglinis na workpiece, panumbok ed dust emission, tan say sistema na proteksion ed kaligenan et makasumpal ed saray kakaukolanen ed produksyon kayari na pangusar ed kagawaan.
II. Panagparaan ed Panagpaalagey na Rotary Table Blast Cleaning Machine
(1) Teknikal a Panagparaan
1. Organisaen iray teknisyan tan operator ed panagpaalagey pian sigpot dan natalosan iray drowing na kagawaan, saray parametro na pangipaalagey, tan saray teknikal a detalye, i-sort so inkauksoy na pangipaalagey ed kada kabiangan, saray kakaukolanen ed inkasusto, tan saray manunan mairap a proseso, tan napalinew iray teknikal ya estandarte ed panagpaalagey.
2. Manggawa na espisyal iran technical briefing tan safety briefing, malinew ya ipaliwawa iray responsabilidad ed konstruksion na kada posisyon, saray proseso na operasyon, saray punto na panangontrol ed kalidad, tan saray manunan punto na panangisebel ed peligro ed kaligenan, ya seguroen ya amin a totoo et makaamta ed saray kakaukolanen ed konstruksion.
3. I-verify iray drowing na pundasyon na pangipaalagey na kagawaan ya walay on-site baseline, amtaen so sentro na linya na pangipaalagey na kagawaan, say elevation benchmark, tan mangiparaan na espisyal ya eskedyul na konstruksion, makatunongan ya iyuksoy iray proseso na konstruksion.
(2) Panagparaan ed Lugar tan Pundasyon
1. Linisan so pasen a pangipaalageyan, patasen so pasen a pantratrabahoan, ekalen iray debris, danum, tan larak, seguroen so inka-malinis na saray dalan na panag-alsa, panag-awit, tan panagpaalagey, tan apag-apagen so pasen a pangiyan na kagawaan, pasen a panag-operaan, tan pasen a pangipasakbay ed kaligenan.
2. I-recheck so pundasyon: I-check no say biskeg na semento na pundasyon et makaabot ed saray kakaukolanen ed desinyo, anggapoy bitak, abel, odino depekto ed panag-apag; i-verify so kaatagey na pundasyon, sentro na linya, posisyon na abot na angkla, tan kabaleg, ya saray deviation et nakontrol ed loob na naabuloyan ya range na saray detalye; linisan iray debris tan danum ed saray abot na bolt pian naseguro ya say pundasyon et patatdang tan malet, ya makatunongan ed saray kakaukolanen na bearing na kagawaan.
3. Manreserba na espasyo parad operasyon tan panmintina na kagawaan, iplano iray posisyon na pangipuesto na dust removal system outlet, electrical control cabinet, tan iyadapta ed on-layout na pipeline.
(3) Panagparaan na Kagawaan tan Materyal
1. Bilangen so kada kabiangan, estandarten parte, sealing part, tan electrical accessory unong ed listaan na saray kagawaan, nengnengen iray detalye, karakel, tan itsura ya anggapoy deformation, damage, rust, tan seguroen ya kompleto tan intact iray accessories, manggawa na rekord na bilang.
2. Iparaan so nakaukolan ya bakal ya materyales, sealing glue, fireproof sealing materials, grounding materials, tan arum ni, amin ya kalidad na materyales et nepeg ya mitunosan ed saray detalye na konstruksion.
3. Manparaan nin masakbay na pulbos, pilien so kagawaan-matukoy ya espisipikasyon na pulbos na asero, seguroen ya anggapoy dutak, bukel, tan nasumpal so kakaukolanen ed panaggawa na test machine.
(4) Panparaan na Kagawaan tan Personero
1. Saray Kagawaan ed Panagpaalagey: Iparaan iray truck crane, hand winches, levelers, theodolites, tape measures, torque wrenches, electric welders, hand drills, wire strippers, tan arum ni, amin ya kagawaan et nepeg ya aka-calibrate tan maong so performance da; seguroen ya kompleto tan epektibo so kagawaan ya proteksion ed kaligenan.
2. Personal Configuration: Iparaan iray project manager, technical leaders, safety officers, quality inspectors, sertipikadon elektrisyan, fitters, hoisting workers, tan arum nira, amin ya personnel et nepeg ya walaan na sertipiko tan walaan na mipetekan ya eksperiensya ed panagpaalagey.
III. Proseso na Panagpaalagey na Rotary Table Blast Cleaning Machine
Inkalapagan ya inkauksoy na konstruksion: Pansukat tan pangipaalagey na pundasyon → Pangipuesto tan pangipetek ed manunan yunit → Pangipuesto tan pangi-debug ed mekanismo na turntable → Pangipuesto tan pangi-calibrate na abrasive blasting unit assembly → Pangipuesto na hoist tan separator → Pangipuesto na sirkulasyon na sistema na proyekto → saray pipeline na sistema na pangekal na dabok → Wiring tan koneksyon na sistema na kuryente → Sealing treatment na interon makina → Single-machine no-load debugging → Linked load debugging → Rectification and optimization → Completion acceptance.
(1) Say pundasyon ya re-pansukat tan pangipuesto na manunan yunit
1. Mangusar na level gauges tan theodolites pian eksakton nasukat so kaatagey, sentro na linya, tan inkapatat na pundasyon na kagawaan, tan gawaen so leveling treatment ed tapew na pundasyon. Saray parte ya walaan na alablabas iran lingo et nepeg ya gilingan tan ipetek ed dugan panaon.
2. Unong ed linya na reperensya na pangipaalagey na kagawaan, itagey tan iposisyon so manunan yunit na cleaning room, i-adjust so inka-level tan inka-vertical na manunan yunit, ya say horizontal deviation na laman et kulang odino mipara ed 0.5mm/m, tan say inkalapagan ya inka-vertical et makatunongan ed saray kakaukolanen ed desinyo.
3. Ipuesto iray anchor bolts, parepareho so pangipeket ed saray bolts, ipeket so manunan laman na makina, seguroen ya anggapoy onkiling odino onyegyeg, parepareho so puersa, tan nengnengen lamet so horizontal ya inkasusto kayari na pangipeket.
(2) Say pangipuesto ed mekanismo na turntable
1. Linisan so contact surface na turntable base installation, ekalen so oil stains tan rust, eksakton posisyon tan i-install so turntable base, ayosen iray base bolts, seguroen ya patag tan malet so base.
2. Iyan so manunan shaft, bearing, tan turntable surface na turntable, i-adjust so gap na turntable pian naseguro ya patatdang so tapew tan say rotation et na-flexible, ya anggapoy jamming o deviation.
3. I-install so turntable drive motor tan reducer, i-calibrate so tension na transmission chain/belt, ayosen so protective device, tan suboken so turntable rotation pian naseguro ya parepareho so kapeles tan stable ya operasyon, ya anggapoy abnormal ya ungol o yegyeg.
(3) Pangipuesto tan pangi-calibrate na abrasive blasting unit assembly
1. I-assemble so abrasive blasting unit unong ed inka-assemble sequence, mantutumbokan ya i-install so bearing seat, main shaft, coupling disc, impeller body, blades, divider wheel, directional sleeve, tan arum ni, amin ya bolts et i-tighten unong ed nibaga ya torque pian naseguro ya saray components et malet ya aka-install tan aka-install.
2. Ipeket so aka-assemble ya abrasive blasting unit ed preset ya posisyon na panag-install na cleaning room, selyadoan so interface na installation pian ag-onleak so pulbos.
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(4) Pangipuesto na hoist tan separator
1. I-install so frame tan shell na bucket hoist, i-adjust so verticality na frame, i-tight iray fixing bolts, i-install so hoist hopper, conveyor belt, i-adjust so tension na conveyor belt, seguroen ya maabig so operasyon to, anggapoy deviation, anggapoy slipping.
2. I-install so sand tan projectile separator, ikonekta so discharge port na hoist ed inlet port na separator, selyado so interface pian ag-onleak so pulbos tan dabok.
3. I-adjust so wind selection air volume tan screen gap na separator pian naseguro so sigpot ya inkaapag na buer tan saray projectile, epektibon na-screen iray dutak tan basura iran projectile, tan naseguro ya saray kualipikadon projectile et na-recycle.
(5) Pangipuesto na sistema na sirkulasyon na projectile
1. Iyan so kagawaan ya mankolekta na pulbos ed leksab na cleaning room tan say conveying pipeline, ikonekta ed discharge port na hoist, seguroen ya malimpek tan malet so koneksyon na tubo, anggapoy onlelesa odino ontipon a pulbos死角.
2. I-check so amin ya pipe interface tan flange connection points, mangi-install na sealing gaskets, i-tight iray connection parts, tan ag-onlelereg so pulbos tan onlelereg so dabok legan na operasyon.
3. I-sort so dalan na sirkulasyon na pulbos, seguroen ya maabig so panagkolekta, panag-alsa, pangibiig, tan pangibantak ed interon proseso, ya anggapoy peligro na pakabaraan.
(6) Pangipuesto na sistema na pangekal na dabok
1. Iposisyon so kagawaan ya pangekal na dabok unong ed saray drowing, gawaen ya mipara so katagey na kagawaan ya pangekal na dabok ya mipara ed layout na tubo, iyan ya malet tan malet.
2. Ipuesto iray tubo ya mangekal na dabok, say slope na tubo et mas baleg odino mipara ed 3 degree, pian napaliisan so pantipon na pulbos tan pakabaraan; say koneksyon na saray tubo et malet, say inkalapagan ya leakage rate et kulang odino mipara ed 5%, amin ya flange interfaces et walaan na sealing gaskets, saray weld seams et napno tan anggapoy leakage points.
3. Ikonekta so dust removal outlet na cleaning room ed dust removal pipeline, ayosen so suporta na pipeline, gawaen so dust removal pipeline anti-corrosion treatment, seguroen ya say karakel na dagem ed panag-ekal na dabok et mipara ed kondisyon na operasyon na kagawaan, tan nasumpal iray kakaukolanen na environmental protection dust removal.
(7) Pangipuesto na sistema na panangontrol na kuryente
1. I-install so electrical control cabinet tan operation console, ya seguroen ya malet ya akapeket tan napanmatalkan ya aka-ground iratan. Say horizontal tan vertical ya iyaamot na laman na kabinet et nepeg ya mitunosan ed saray kakaukolanen ed detalye.
2. Iyan iray kable na kuryente tan saray kable na kontrol, ya iyuksoy iratan ya malinis tan malet ya akatali. Manggawa na paraan pian naprotektaan iray kable tan ag-ira naderal o nabantag. Seguroen ya estandarte so wiring, malet ya akapeket iray terminal, tan malinew iray marka. Nepeg ya ibiig so mabiskeg tan makapuy ya sistema na kuryente.
3. I-install iray emergency stop switch, limit protection, overload protection, tan alarm devices parad kaligenan na saray electrical components. Paaligwasen so grounding tan zero connection protection system na kagawaan. Say grounding resistance et nepeg ya makaabot ed saray teknikal ya kakaukolanen na kagawaan.
4. Kayari na pangi-wiring ed sistema na kuryente, nengnengen a maong iray linya, amtaen tan ekalen iray peligro na lingon koneksion tan kulang iran koneksion. Manggawa na insulation test tan seguroen so kaligenan tan inkamapanmatalkan na sistema na kuryente.
(8) Say panag-seal ed interon makina
Gawaen so panag-seal ed saray panel na puerta na kuarton panaglinis, saray port na panag-obserba, saray port na panag-inspeksion, say interface na kada pipeline, tan saray gap na kagawaan. Mangusar na espisyal ya sealing glue tan sealing gaskets pian naseal iray gap, pian ag ontaynan iray projectile tan ag onlelereg so dabok, pian naseguro so malinis ya kaliberliber na pantratrabahoan tan ligtas ya operasyon na kagawaan.
IV. Say pangigapo tan pangisubok ed operasyon na rotary table shot blasting machine
(1) Inspeksyon antis na pangigapo
1. Manggawa na komprehensibon inspeksion ed inkapekder na kada mekanikal a kabiangan, seguroen ya ag-onkupas iray bolt tan ag-onkupas iray kabiangan. Say mekanismo na transmisyon et nepeg ya nababanat tan makinis, tan saray proteksion ya kagawaan et nepeg ya kompleto tan ag naderal.
2. I-check so koneksyon na sistema na panag-ekal na dabok, sirkulasyon, tan kuryente, seguroen ya anggapoy makaamper ed saray tubo, duga iray linya, tan say sistema na panag-lubricate et napno na kualipikadon lubricating oil tan grasa.
3. Linisan iray basura tan kagawaan ed loob na kagawaan, kumpirmaen ya anggapo lay nakekeraan ya babeng ed loob na kagawaan, tan seguroen ya akaparaan la ray kondisyon parad pangigapo.
(2) Single-machine no-load commissioning
1. Igapo so kada sakey a kagawaan na makina, suboken so kipapasen na operasyon na shot blasting machine, lifting machine, rotating platform mechanism, tan dust removal motor. Say oras na operasyon na kada sakey a makina et nepeg ya ag-onkulang ed 30 minutos.
2. I-check so operating current, temperatura, tan kapeles na kada motor. Say kagawaan et nepeg ya anggapoy abnormal ya tanol, yegyeg, odino panag-jam. Say mekanismo na transmisyon et nepeg ya onkukurang ya maong.
3. Suboken so inkasensitibo na saray buton, switch, tan PLC programs na electrical control system, tan seguroen ya say emergency stop, limit protection, tan overload protection functions et epektibo tan napanmatalkan.
4. Nengnengen iray seal na kagawaan tan saray interface na tubo. Kumpirmaen ya anggapoy onlelereg ya dagem odino onlelereg ya pellet. Kayari na no-load commissioning ya anggapoy abnormalidad, ituloy so linkage commissioning.
(3) Intiron-makina ya anggapoy-karga ya pangikomisyon
Igapo so automatikon operasyon na interon makina. Amin ya sistema et nepeg ya mankimey ya mankakasakey. Paandaren ya tuloytuloy ed loob na 1-2 oras. Obserbaan so inkalapagan ya kipapasen na operasyon na kagawaan legan na proseso pian naseguro so maabig ya koneksyon na kada proseso, eksakton operasyon, anggapoy depekto, anggapoy jam, tan malet iray parametro na operasyon ya makaabot ed saray estandarte.
(4) Load test commissioning
1. Idagdag so 1/3-1/2 na rated capacity na saray kualipikadon steel balls ed kagawaan tan iiyan iray estandarten workpieces parad test blasting operations.
2. Imanoen so epekto na panaglinis na workpiece, i-adjust so anggulo na directional sleeve na shot blasting machine, say flow rate na saray pellets, tan say kapeles na rotation na rotating platform pian na-optimize so cleaning parameters. Seguroen ya say grado na pangekal na kalawang ed workpiece et onsabi ed Sa2.5 ya lebel, say panaglinis ed tapew et parepareho, ya anggapoy nalingwanan ya panagpaltog odino over-depekto ed panagpaltog.
3. Suboken so epekto na operasyon na sistema na panag-ekal na dabok, nengnengen no say ipaway na dabok et makaabot ed saray estandarte na proteksion ed kaliberliber, tan anggapoy onlelereg a dabok. Irekord so operating current, temperatura, ungol, tan arum ni ran parametro pian naseguro ya makaabot iratan ed saray estandarte na desinyo.
4. Manpaandar ya tuloytuloy ed loob na 2-4 oras ed silong na karga. Say kagawaan et nepeg ya malet ya mankimey, say fault alarm et nepeg ya normal, tan amin ya indicator et nepeg ya makaabot ed saray estandarte. Saya so ipapasen ya kualipikado ed panagkomisyon.
V. Saray estandarte ed panangawat na kalidad
1. Pundasyon tan laman: Say pundasyon na kagawaan et patatdang tan malet, anggapoy akapeket odino bitak; say horizontal tan vertical℃deviation na laman et mitunosan ed saray kakaukolanen ed detalye, malet ya akapeket, ya anggapoy yegyeg odino iyaamot.
2. Mekanikal a sistema: Kada kabiangan na transmisyon et mankikimey a maong, anggapoy abnormal iran tanol odino yegyeg, say manpapawil-pawil a plataporma so manpapalikdo, say shot blasting machine et mankikimey a normal, say sirkulasyon na pellet et maabig, anggapoy bara o onlelesa.
3. Sistema na pangekal na dabok: Say tubo et malet ya akasara ya anggapoy onlelereg ya dagem, maong so epekto na pangekal na dabok, say ipaway na dabok et makaabot ed saray estandarte na proteksion ed kaliberliber, tan anggapoy onlelereg ya dabok legan ya manpapaandar so kagawaan.
4. Sistema na kuryente: Say wiring et estandarte, saray marka et malinew, say insulation performance et kwalipikado, saray proteksion ya kagawaan et sensitibo tan epektibo, say control system et mankikimey ya malet tan mainomay ya usaren.
5. Epekto na Panlinis: Say tapew na workpiece et pareparehon nalinisan, say pangekal na kalawang tan say pangekal na oxide layer et makaabot ed saray estandarte, tan anggapoy saray lugar ya ag nanengneng ya manlinis, ya makasumpal ed saray kakaukolanen ed kalidad na proseso na produksyon.
6. Inkalapagan ya Performance na Makina: Say kagawaan et onggapo tan ontunda ya maong, say linkage et napanmatalkan, tan anggapoy depekto legan na andukey a panaon ya operasyon. Amin ya running parameters et mitunosan ed saray estandarte na desinyo na pabrika na kagawaan.
Animera. Saray Ganggan ed Kaligenan tan Sibilisadon Panagpaalagey
(1) Saray Paraan ed Kaligenan ed Panagpaalagey
1. Mangiyan na saray karatula na pasakbay ed kaligenan diad pasen na konstruksion, istrikton isebel iray ag makatunongan a totoo ya onloob ed lugar na operasyon. Parad saray operasyon ed atagey tan panag-alsa, malet ya unoren iray espisyal ya totontonen ed kaligenan tan mansulong na kompleton kagawaan ya proteksion ed kaligenan.
2. Saray operasyon ed kuryente et gagawaen na saray sertipikadon elektrisyan. Malet ya isebel so pangikonekta na saray alambre ed silong na kuryente, saray ilegal ya operasyon. Say temporaryon kuryente et niletneg ed estandardisadon paraan, tan nipatupad so suston proteksion ed uran tan proteksion ed panag-leak.
3. Legan na pangiyatagey tan pangiyakar ed rotating disc shot blasting machine, niiter so nankakasakey a ganggan, tan say operasyon et nagagawaan a maabig pian ag-onbangga tan ag-onkupas iray kagawaan, tan pian ag-onsugatan iray totoo. Say panagsumlang ed saray totontonen tan say mapeligron panagpaalagey et malet ya sebel.
4. Legan na panaon na operasyon na debugging, saray totoo et malet ya ag onasingger ed saray parte na operasyon na kagawaan. No manggagawa na trial run, kalkalnan paandaren so kagawaan, tan tampol ya itunda tan putoten so kuryente no walay nanengneng ya abnormalidad pian naimbestigaan tan naekal iratan. Agmo aabuloyan ya mankimey so kagawaan ya walay depekto to.
(2) Saray Ganggan ed Sibilisadon Panagpaalagey tan Proteksion ed Kaliberliber
1. Diad pasen ya pangipaalageyan, saray materyales et iiyan ya mauksoy tan mauksoy, tan saray basura ed pangipaalageyan et tampol ya ekalen pian mansiansian malinis tan mauksoy so pasen.
2. Legan na proseso na panagpaalagey, kontrolen so dabok tan ungol, tan say kagawaan ed pangekal na dabok et i-debug ya masakbay pian nabawasan so polusyon na dabok tan ungol ed panagpaalagey.
3. Kayari na panagpaalagey, linisan a tampol iray kagawaan tan saray basura ed pasen, seguroen ya asumpal so kimey, naupot iray materyales, tan nalinisan so pasen.
Pitora. Panangawat na Kompleto tan Pan-archive na Dokumento
1. Kayari na panagpaalagey, manggawa na self-inspection tan re-inspection ya bukor, amtaen tan ipetek iray depekto ed konstruksion, kumpirmaen ya say kagawaan et makaabot ed amin ya indikasyon, insan man-apply parad pankakasakey ya pangawat na akankayarian tan say supervisory unit.
2. Say karga na pangawat et kaiba so kalidad na pangipaalagey, performance na operasyon na kagawaan, epekto na panaglinis, proteksion ed kaligenan, saray indikasyon na proteksion ed kaliberliber, tan arum nira. Kayari na pangipasa ed pangawat, pirmaan so rekord na pangawat na inkasumpal.
3. Mantipon na kompleton set na dokumento ed konstruksion, kaiba lay rekord na teknikal ya briefing, rekord na imbentaryo na kagawaan, rekord na inspeksion na instalasyon, rekord na debugging, report na pangawat, tan saray drowing tan detalye na rotating disc shot blasting machine, insan i-archive tan isimpen iratan parad pangiter na proyekto.